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How to reduce the repair frequency of the roller?

May 31, 2022
Since the road roller is a special vehicle, the operator should receive the training and leadership of the manufacturer, have sufficient knowledge of the structure and performance of the machine, and obtain certain operation and maintenance experience before operating the machine. The product use protection explanation book provided by the manufacturer is a necessary material for the operator to operate the equipment. Before operating the machine, it is necessary to read the use protection instruction book, and operate and maintain according to the requirements of the instruction book.


1.Pay attention to the workload during the running-in period. Generally, the workload during the running-in period should not exceed 80% of the rated workload. Appropriate workload should be deployed to prevent overheating caused by continuous operation of the machine for a long time. Check the various instruments frequently, if there is any abnormality, it should be stopped in time to eliminate it. Before the cause of the roller is not found and the fault is not eliminated, the operation should be terminated.


2.Pay attention to frequently check the level of lubricating oil, hydraulic oil, coolant, brake fluid and fuel oil (water), and pay attention to check the sealing performance of the whole machine. During the inspection, it was found that the lack of oil and water was too much, and the reason should be analyzed. At the same time, the lubrication of each lubrication point should be strengthened. It is recommended that during the running-in period, grease should be added to the lubrication points in each shift (except for special requests).


3.Keep the roller clean, adjust and tighten loose parts in time to prevent the wear of parts or loss of parts due to loosening. When the running-in period is stopped, the machine should be maintained, and the inspection and adjustment work should be done well. At the same time, pay attention to the exchange of oil.

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In short, the requirements for the use and maintenance of small road rollers during the running-in period can be summarized as: strengthening training, reducing load, paying attention to inspection, and strengthening lubrication. As long as you pay attention to and implement the maintenance and maintenance of the construction machinery during the running-in period, it will reduce the occurrence of early failures, extend the service life, improve the working efficiency, and make the machine bring you more benefits.


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